Board Handling Systems - ASI Technologies

PCB’s transporting and storing cart

ASI Specialist — Thu, 02 Mar 2023 12:59:06 +0000

Cart for storing / transporting Circuit

The structure of the cart is made of stainless steel and in the PCB frame of the cart plates (made of antistatic material) are adjustable according to the size of the desired Circuit size.

. The carrying capacity of the cart is up to 300 kg and the amount of circuits to be stored / transported in the cart is up to 100 PCB’s (the number of slots for carrying the circuits is for 100 PCB’s) The material of the carrying molds is made of an antistatic material designed for ESD protection.

Adjusting the width of the carrier molds to the sizes of the PCB’s is done in a simple way, manually with the help of adjustment screws for the width of the carriers.

Please contact us for more information.

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ASI | 90° turning conveyor

Keren — Mon, 17 Jan 2022 12:40:31 +0000

Main function

1.Used in right angle SMT line as linking function.

2.Used in PCBs in two SMT lines to one oven as turning and linking function.

Specification

ASI-350

Machine size: (L)700mm*(W)750mm*(H)1250mm

PCB size: 50*50~440*330mm.

ASI-460

Machine size: (L)800mm*(W)800mm*(H)1200mm

PCB size: 50*50~535*460mm.

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LC-100X-P- 1.0m conveyor with pin chain

Keren — Sun, 06 Dec 2020 09:06:30 +0000

An automatic 1-meter long transfer/ linking / inspection heavy-duty conveyor for SMT lines.
The conveyor is equipped with a pin chain for heavy PCB’s.
It is automatic controlled or manually so it can move or stope in any position.

The conveyer is suitable to be an inspection stage as well as a transfer conveyer.
Call now for more info or to place an order.

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LC-100X-PF- 1.0m conveyor with pin chain & fan

Keren — Mon, 23 Nov 2020 10:49:55 +0000

An automatic 1-meter long transfer/ linking / inspection conveyor for SMT lines.
The conveyor is equipped with a pin chain and 8 cooling fans.
It is automatic controlled or manually so it can move or stope in any position. The fans can be used on the exit of a reflow oven for cooling down the P.C.B’s.
Call now for more info or to place an order.

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ASI | 460-WSC10 Workstation Conveyor/ Linking conveyor

Keren — Wed, 15 Jul 2020 11:16:08 +0000

1m conveyor with lamp

Main function

Use in SMT line as inspection, buffer and linking
function, 3 sensors works.
In manual mode, can stop 1pc PCB, after
inspection, Press RESET waiting for downstream
signal and send PCB out.
In auto mode, PCB transfer to the exit position
waiting for downstream signal and send PCB out

ASI | 460-WSC10 ( PCB size:50*50～535*460mm Machine size: (L)1000x(W)740x(H)1800mm):

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ASI | Single Magazine loader

kramer.niels — Sat, 16 Feb 2019 08:49:59 +0000

The magazine loader is used when a magazine of PCB boards needs to be loaded into a production line, this units is capable of handling one magazine that can be easily be accessed from the front of the machine, it is used in low volume applications or bottom side process with a single magazine.

Standard features

Mitsubishi PLC program control
Selectable pitch settings
Tower -light display for machines working status
Flexible platform to suit standard magazines
Exchangeable magazine from the rear of magazine
Stepper motorized type pusher to enhance working stability
Pusher position adjustable to Centre for the boards
Use the friendly touch screen panel
Magazine infeed and outfeed are automatically driving by motor on the platform.
SMEMA compatible

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ASI | IC-460 – Inverter conveyor

kramer.niels — Sat, 05 Jan 2019 11:02:29 +0000

This unit is used to inverter flip /PCB’s ( 180 °) for double side process.

Standard features

Mitsubishi PLC program control
By-pass mode, inverter mode selectable
Pneumatic stopper to keep the PCB in position during inverting
Motorized conveyor width adjustment
LED signal tower
Buzzer
Suitable for boards with many components on the bottom side
Closed –loop stepper motor providing the rotating driving power
SMEMA compatible

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ASI | UV Inspection Conveyor

kramer.niels — Fri, 30 Nov 2018 07:35:48 +0000

This unit is placed at the conformal coating process line as a inspection station to check the conformal coating quality by visual inspection. This UV inspection conveyor is with the air exhaust interface and air pressure sensor to monitor the air flow.

Standard features

Mitsubishi PLC program control
Touch screen operation panel
By-pass mode, inspection mode selectable
Conveyor width adjustment by using hand crank.
Center PCB stop position
Heavy bottom design to prevent shifting
Conveyor motor is using with stepper motor
Covers which protect the boards against dust
2-segment independent conveyor speed control
UV lights to analyze the coating result over the boards
Motorized width adjustment
Exhaust sensor which forces to use air extraction
Double plate structure
SMEMA compatible
Inspection interval can be set by software.

P/N 62694

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ASI | Unloading conveyor for wave soldering machines

kramer.niels — Fri, 30 Nov 2018 07:22:23 +0000

This unit is special for the unloading of PCB from the wave soldering machine. The transfer heights are adjustable to meet any kind of wave solder in the market.

Standard features:

Mitsubishi PLC program control
Continuous queue unloading PCBs from the wave soldering machine.
Conveyor width adjustment by using hand crank.
PCB transfer angle is adjustable
Heavy bottom design to prevent shifting
Conveyor transfer by ESD flat belts
PCB flow direction flows can be customized
SMEMA compatible

Optional:

Cooling fan
Conveyor length with 2.5m
Chain conveyor rail

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ASI | Single Magazine Unloader

kramer.niels — Thu, 29 Nov 2018 09:24:57 +0000

The Automatic Unloader is designed for unloading of PCBs, an arriving PCB is taken up by the attached conveyor and then pushed into the magazine by a specially designed pusher. The magazine indexes to the next position and is ready for the following unloading cycle.

Standard features

Mitsubishi PLC program control
Selectable pitch settings
Tower-light display for machines working status.
Flexible platform to suit standard magazines
Exchangeable magazine from the rear of magazine
Stepper motorized type pusher to enhance working stability
Pusher position adjustable to Centre for the boards
Use the friendly touch screen panel
Magazine infeed and outfeed are automatically driving by motor on the platform.
SMEMA compatible

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ASI | NG reject conveyor

kramer.niels — Thu, 22 Nov 2018 18:17:12 +0000

This unit is used to automatically separate good boards and NG boards while allowing visual inspection for NG PCBs without any interruption on Good Board flow.

Standard features

Mitsubishi PLC program control
Touch screen operation panel
By-pass mode, inspection,NG reject mode selectable
Conveyor width adjustment by using hand crank
Center PCB stop position
Heavy bottom design to prevent shifting
Conveyor motor is using with stepper motor
Total 5 NG PCBs stock capability
Double plate structure
SMEMA compatible

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ASI | NG/OK magazine unloader

kramer.niels — Thu, 22 Nov 2018 17:18:26 +0000

This system is available to separate the No good boards and OK boards from upstream tester, and introduce the NG boards & OK boards into the corresponding magazines by special shuttle conveyor. This unit can also work as the dual lane unloader for high volume production

Standard features

Efficient management of Good & No good boards from upstream system
Dual lane high speed unloader function are selectable in the software
Multi magazine capability to handle total 6 magazines
Mitsubishi PLC program control
Selectable pitch settings
Tower-light display for machines working status
Flexible platform to suit standard magazines
Exchangeable magazine from the rear of magazine
Stepper motorized type pusher to enhance working stability
Pusher position adjustable to Centre for the boards
Use the friendly touch screen panel
Magazine infeed and outfeed are automatically driving by motor on the platform
SMEMA compatible

The post ASI | NG/OK magazine unloader appeared first on ASI Technologies.

ASI | Multi magazine unloader

kramer.niels — Thu, 22 Nov 2018 16:54:27 +0000

The Automatic Unloader is designed for unloading of PCBs, an arriving PCB is taken up by the attached conveyor and then pushed into the magazine by a specially designed pusher. The system is good for the high volume production requirements.

Standard features

Mitsubishi PLC program control
Selectable pitch settings
Tower-light display for machines working status
Flexible platform to suit standard magazines
Exchangeable magazine from the rear of magazine
Stepper motorized type pusher to enhance working stability
Pusher position adjustable to Centre for the boards
Use the friendly touch screen panel
Magazine infeed and outfeed are automatically driving by motor on the platform.
SMEMA compatible

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ASI | Multi magazine loader

kramer.niels — Thu, 22 Nov 2018 16:46:43 +0000

The magazine loader is used when a magazine of PCB boards needs to be loaded into a production line, this units is capable of handling total 4 units of magazine that can be easily be accessed from the front of the machine, it is used in high volume applications.

Standard features

Mitsubishi PLC program control
Selectable pitch settings
Tower-light display for machines working status
Flexible platform to suit standard magazines
Exchangeable magazine from the rear of magazine
Stepper motorized type pusher to enhance working stability
Pusher position adjustable to Centre for the boards
Use the friendly touch screen panel
Magazine infeed and outfeed are automatically driving by motor on the platform.
SMEMA compatible

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ASI | Lowering gate conveyor

kramer.niels — Thu, 22 Nov 2018 16:41:22 +0000

This unit is used when a passage way is required in a production line.

Standard features

Mitsubishi PLC program control
Locking cylinder to avoid opening during PCB transfer
Ergonomic air pressure supported opening and closing
Automatically gate lifting down by push button
Maximum.600mm passage distance
Buzzer
Safety sensor (total 3) at the end of rail
Double plate structure
SMEMA compatible

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ASI 460-ILC5 Linking Conveyor

kramer.niels — Thu, 22 Nov 2018 15:45:02 +0000

Features:

Consisted of 500mm length in one segment
Stainless steel lead screw width adjustment
Conveyor direction: left to right
Conveyor with heavy design for stability
Inspection and bypass mode selectable.
High quality ESD conveyor belt
Special guiding mechanism installed at the entrance and exit of this unit
for smoothest and stable operation.
Smooth and parallel width adjustment by crank wheel
Totally meet IPC standard for conveyor
SMEMA compatible.
CE certificates

P/N 62696

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ASI | Infeed conveyor for wave soldering machine

kramer.niels — Thu, 22 Nov 2018 15:35:49 +0000

Using SMEMA interface, this unit successfully links any machine, this system is special for connection with the wave soldering machine as the infeed conveyor, the conveyor transfer angle is available to adjusted from 4°to 7°by the hand crank wheel.

Standard features

Mitsubishi PLC program control
Continuous queue feeding PCBs into the wave soldering machine.
Conveyor width adjustment by using hand crank.
PCB transfer angle is adjustable
Heavy bottom design to prevent shifting
Conveyor motor is using with stepper motor
Conveyor transfer by chain
PCB flow direction flows can be customized
SMEMA compatible

The post ASI | Infeed conveyor for wave soldering machine appeared first on ASI Technologies.

ASI | Cooling Conveyor

kramer.niels — Thu, 22 Nov 2018 15:28:01 +0000

Using SMEMA interface, this unit successfully links any machine, this system can work on inspection & linking mode. It has the cooling fan to make the PCB cool down, and the cooling time can be setup in the software.

Standard features

Mitsubishi PLC program control
By-pass mode, inspection mode selectable
Conveyor width adjustment by using hand crank.
Center PCB stop position
Heavy bottom design to prevent shifting
Conveyor motor is using with stepper motor
PCB flow direction flows can be customized
Cooling time is available setting in the software
Total 8 groups of cooling fan.
SMEMA compatible

Optional:

Inspection interval can be setting by software.
Motorized adjustment
Interlock

The post ASI | Cooling Conveyor appeared first on ASI Technologies.

ASI | Buffer-NG (20 Slots)

kramer.niels — Thu, 22 Nov 2018 15:11:04 +0000

This unit is located after SPI/AOI machine to inspect NG boards in the line. The operator can CALL for NG boards stacked in the rack onto the 2^TH layer of the conveyor part to inspect them visually while the good boards are being passed through to the downstream machine without any interruption.

Standard features

NG / OK boards can be smartly separated in each layer of conveyor.
FIFO/LIFO, BY-PASS, NG Reject function selectable
Mitsubishi PLC program control
Servo motor system to improve the working efficiency
Selectable pitch settings
Tower-light display for machines working status.
Built-in Rack structure
Enclosed CE construction to improve the safety level
Conveyor & rack adjustment by motorized
Separately driven buffer conveyors
20 PCBs storage capacity
Standard infeed conveyor with inspection station
Use the friendly touch screen panel
SMEMA compatible

The post ASI | Buffer-NG (20 Slots) appeared first on ASI Technologies.

ASI | Bare Boards Loader-Stacker

kramer.niels — Thu, 22 Nov 2018 14:59:50 +0000

This unit is design for Unloading the bare boards from the production line.

Standard features

Mitsubishi PLC program control
By-pass and Stacker mode are selectable in the software
Shortest loading cycle time for PCB
Pre-signal alarm for PCB stack heights
Use the friendly touch screen panel
Smooth and parallel width adjustment by crank wheel ( Optional: motorized).
Interlock for all door open to improvement highest safety operation
*SMEMA compatible

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ASI | Buffer-FIFO/LIFO (20 Slots)

kramer.niels — Thu, 22 Nov 2018 14:08:31 +0000

This vertical buffer is designed to have the function as FIFO/ LIFO and by-pass functions.
This unit is located between SMT machines to improve the working efficiency by buffering.

Standard features

Mitsubishi PLC program control
Servo motor system to improve the working efficiency
Selectable pitch settings
Tower-light display for machines working status.
Built-in Rack structure
Enclosed CE construction to improve the safety level
Conveyor & rack adjustment by motorized
Separately driven buffer conveyors
20 PCBs storage capacity
Use the friendly touch screen panel
SMEMA compatible
Threshold signal to protect the PCBs in the upstream oven

The post ASI | Buffer-FIFO/LIFO (20 Slots) appeared first on ASI Technologies.

ASI | Bare boards Loader-Destacker

kramer.niels — Thu, 22 Nov 2018 14:03:06 +0000

This unit is design for loading the bare boards onto the SMT line. Unique separation cams take one PCB from the bottom of the boards stacked, and softly lowering it on the ESD belts to transfer to downstream machine.

Standard features

Mitsubishi PLC program control
By-pass and destacker mode are selectable in the software
Shortest loading cycle time for PCB
Thickness 0.6 mm PCB available to be handled
Uninterrupted PCB charging
Pre-signal alarm for PCB lower stack heights
Use the friendly touch screen panel
Smooth and parallel width adjustment by crank wheel ( Optional: motorized).
Interlock for all door open to improvement highest safety operation
SMEMA compatible

The post ASI | Bare boards Loader-Destacker appeared first on ASI Technologies.

ASI | AOI/ SPI conveyor ( NG/OK)

kramer.niels — Thu, 22 Nov 2018 13:36:39 +0000

Using SMEMA interface, this unit successfully links any AOI/SPI, this system can work on inspection & linking mode. It has the ability to separate OK / NG boards from the AOI/SPI machine.

Standard features

Mitsubishi PLC program control
By-pass mode, inspection mode selectable
Conveyor width adjustment by using hand crank.
Center PCB stop position
Heavy bottom design to prevent shifting
Conveyor motor is using with stepper motor
PCB flow direction flows can be customized
LED light tower
SMEMA compatible

Optional:

Inspection interval can be setting by software.
Motorized adjustment
CE anti-dust cover
Interlock

The post ASI | AOI/ SPI conveyor ( NG/OK) appeared first on ASI Technologies.